Quick Details

Product Name:Mirror Surface Extruder Screw Elements 6542 / Tool Steel Material High Hardenability

Material: W6Mo5Cr4V2

Color: Metal

Exprience:20 years

Packaging: Wooden Box or Paper Box According to your order

Lead Time: 5-60 days

Product Description

In the field of twin-screw extrusion, mirror surface extruder screw elements made from 6542 tool steel offer unparalleled performance due to their high hardenability, excellent wear resistance, and smooth surface finish. These elements are designed for industries that require precise and efficient material processing, such as plastics, chemicals, pharmaceuticals, and food production.

Superior Material Properties of 6542 Tool Steel

6542 is a high-speed tool steel known for its superior hardness, toughness, and wear resistance. It is an ideal choice for extruder screw elements where the processing environment involves high temperatures, pressures, and abrasive materials. The hardenability of 6542 tool steel ensures that the screw elements can maintain their hardness throughout their working life, even when subjected to intense operational conditions.

• High Hardness: After proper heat treatment, 6542 tool steel achieves a hardness level exceeding HRC 62, providing excellent resistance against wear and deformation.
• Enhanced Toughness: Despite its hardness, 6542 steel retains a level of toughness that allows the screw elements to withstand mechanical shocks and prevent cracking.
• Temperature Stability: The tool steel maintains its mechanical properties even at high operating temperatures, ensuring a consistent extrusion process.

We can satisfy your different material needs:

According to appearance design,

Covey Screw Segment,Mixing Screw Segment,Kneading Block&disk,Transition Screw Element,Deep groave Transfer Element,Screw Element for side feeder,1/2/3-flighted Screw Element,OEM Special Screw Element.

1-flighted	2-flighted	3-flighted
KB 30°	KB 45°	KB 60°
KB 90°	SK	DISK

According to Materical,

-For wear application:

Tool Steel:W6Mo5Cr4V2

PM-HIP material:WR5,WR13,WR14,CPM10V,CPM9V.

-For corrosion application:

38CrMoAla

PM-HIP material:WR4,WR13,WR14,CPM10V,CPM9V.

-For wear and corrosion application:

PM-HIP material:WR13,WR14,CPM10V,CPM9V.

-Other materials:

Stainless Steel:316L,440C etc.

Through the understanding of customers,recommend the most valuable material.

Tool Steel

Production Process

	NO.1 Workblank Select high-quality raw materials
NO.2 Piecewise According to the drawing section length
	NO.3 Hit bottom hole Rough machining the bottom hole,and then pull spline
NO.4 Machining thread Professional high-end processing equipment,rough machining threads
	NO.5 Finish machining thread
NO.6 Threading grinding Further control of tolerance Length:-0.01mm-+0.01mm OD:-0.03mm-0mm Transition arc:-0.02mm-+0.02mm

Our Service

Packing&Delivery

Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.

Delivery Details: 5-40days after order.

1.Rust-proof oil processing, Prevent rust in transit.	2.Oiled paper packages, Prevent oil dry.	3.Bubble wrap package, Prevent collosions.
4.Special foam packaging.	5.Packing	6.Sealing

FAQ

How long will your product last?

---I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.

Can I get the warranty of one year for free?

---If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.

How is your after-sale service?

---You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.

Zhitian specializes in the production of extruder parts, with 20 years of experience in research and manufacturing. We professionally produce components such as gearboxes, barrels, and screw elements. Additionally, we offer repair services and custom design based on samples provided by our clients.

Zhitian is also dedicated to the development of nickel-based alloy materials. Utilizing advanced techniques like laser cladding and cold isostatic pressing, we apply these materials to components such as barrels and liners. This innovation meets our customers' needs for corrosion resistance, wear resistance, and high-temperature alloys.

My company with strong technical force, excellent processing equipment, advanced production technology, strict inspection system and perfect after-sales service, praised by customers. Since my company's products have been mature application in well-known brands.

All ZT keep pay attention to every step of the details,we are looking forward to the forge ahead together with you!